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数控车床操作时所遇到的常见问题及处理方案

作者:数控之家 来源:迅鹏官网 点击:

  SHUKONGCHECHUANGSHIYIZHONGZONGHEYUNYONGLEJISUANJIJISHU、ZHUDONGCAOKONGJISHU、JINGSHENZHANGLIANGJISHUDENGXIANJINJISHUDEDIANXINGJIDIANYITIHUATIANBOTIYU。QICAOKONGTIXIFUZA、JIAGEANGGUI,YIDANFAZUOMAOBING,HENDUORENYINQI“ANGGUIDESHENJIA”ERDUIQIJINGERYUANZHI,DONGZHEQINGZHUANYEWEIXIURENYUANCHUMA。JIZAOTARENLIWULICAILI,YOUDANWUGONGSHI。QISHI,GUANYUYIXIECHANGJIANCAOZUOWENTI,ZHIXUCAOZUOZHEQINYUSIKAO,ZHANGYUZONGJIE,ZHUZHONGJILEI,YEBUNANFAXIANHECHULIWENTI。XIANJIANGSHUKONGCHECHUANGYIXIECHANGJIANCAOZUOWENTIDESAOCHUBANFAJIESHAOJICHUXUEZHECANKAO。

  一、手动办法下,坐标轴不运动数控车床操作时所遇到的常见问题及处理方案图

  XIANXIANG:SHOUDONGCAOZUOSHI,JICHUANGZUOBIAOZHOUBUFAZUOYUNDONG,ZUOBIAOZHIYEMEIYOUGAIDONG,M、S、TGONGYONGLVXINGZHENGCHANG,TIXIWUBAOJINGXIANXIAN。POUXIJICHULI:GAILIMAOBINGFAZUOSHITIXIMEIFAZUOBAOJING,QIEM、S、TGONGYONGLVXINGZHENGCHANG,JUCIKECHUBUPANDUANSHUKONGTIXI、SIFUQUDONGDENGYINGWUMAOBING。YINCIKECONGSHOUDONGTIAOJIANSHANGJINXINGPOUXI,ZIXICHAKANSHOUDONGFANGXIANGJIANDESHURU,SHOUDONGFANGXIANGDETIAOXUANDENGJUNZHENGCHANG,ZAIZIXIGUANCHACAOZUOMIANBAN“XIANZAIFANGWEI”DEYEMIAN,FAXIANSHOUDONGSULV、SHIJIANSULV、JINJISULVJUNWEILING。QUERENZUOBIAOZHOUBUFAZUOSHOUDONGDEYUANYINSHISHOUDONGYUNDONGSUDUWEILINGYINQI,CONGTOUDIAOZHENGJINJISUDUBAIFENLV,SHOUDONGCAOZUOJIHUIFUZHENGCHANG。

  二、主动运转不到位

  XIANXIANG:YUJIANG1HAODAODAOJIANDINGWEIDAOGONGJIANSHANGMOUYIYIZHIDIAN,ZAICHENGXULURUBANFA(MDI)XIAZHENGQUESHURUYOUGUANZHILINGHOU,M、SZHILINGZHENGCHANGLVXING,JICHUANGZUOBIAOZHOUFAZUOYUNDONG,CRTPINGMUXIANXIANZHENGQUEFANGWEI,DANDAOJIANMEIYOUYUNZHUANDAOJIDINGFANGWEI,TIXIWUBAOJINGXIANXIAN。POUXIJICHULI:YINWEIJICHUANGHUIJIDINGDIANDONGZUOGUOCHENGZHENGCHANG,DANMEIYOUDIDAJIDINGFANGWEI。CHENGXIANCILEIMAOBING,TONGCHANGYUDAOBULVXINGYOUGUAN。CHAKANDAOJUDAOBULVXINGQINGKUANG,FAXIANDAOJUGONGYONGWEIT0103,1HAODAOLVXING3HAODAODEDAOJUBUCHANGZHI ,DAOZHIDAOJIANBUNENGYUNZHUANDAOJIDINGFANGWEI。CONGTOUZAILURUBANFA(MDI)XIASHURUT0101,JICHULICIMAOBING。

  三、螺纹加工呈现螺距不规则数控车床操作时所遇到的常见问题及处理方案图

  XIANXIANG:SHUKONGCHECHUANGZAIJIAGONGLUOWENSHI,LUOWENQISHIDUANLUOJUBUGUIZE,JICHENGXIANSUOWEIDELUANYA。POUXIJICHULI:ZAISHUKONGCHECHUANGSHANGJIAGONGLUOWEN,QISHIZHIXZHOUDEZHUANJIAOYUZZHOUJINJIZHIJIANJINXINGCHABU。LUANYASHIYINWEIXZHOUYUZZHOUJINJIBUNENGWANJIETONGBU,JICHUANGSIFUTIXIBENSHENZHIHOUTEXINGYINQI。GSK980TSHIJINGJIXINGSHUKONGTIXI,ZHUZHOUSUDUWEIKAIHUANCAOKONG,BUTONGFUZAIXIA,ZHUZHOUQIDONGSHIJIANBUTONG,QIEQISHIZHUZHOUSUDUBUANWEN,ZHUANSUYIHUIYOUXIANGYINGDEGAIDONG,LUOWENQIEXUEKAIDUANSHICONGJIANCECHUZHUZHOUSHANGDEFANGWEIBIANMAQIYIZHUANXINHAOHOUKAIDUANDE,YINCIHUOXUDAOZHIXZHOUYUZZHOUJINJIBUNENGWANJIETONGBU。SHANGSHUWENTIKEJINGGUOXIUGAICHENGXUDEBANFACHULI。1、GENGGAILUOWENJIAGONGCHENGXUDEDINGWEIDIAN,SHIQILIGONGJIANJIAOYUAN,ZHEIYANG,ZHUZHOUZHUANSUBUANWENGAIDONGZAIKONGJIANJIESHU,ANWENHOU,DAOJUCAIZHENZHENGCHUMOGONGJIAN,ZAIKAIDUANLUOWENJIAGONG。2、ZAIZHUZHOUXUANZHUANZHILINGM03,LUOWENJIAGONGZHILINGQIANZENGJIAG04ZANTINGZHILING,BAOZHENGZHUZHOUSUDUANWENHOU,ZAIKAIDUANLUOWENJIAGONG。

  四、加工程序不能履行

  XIANXIANG:SHUKONGCHECHUANGKAIJIHOU,TIAOXUANHAOJIAGONGCHENGXUCHENGHAO,ANXIAZHUDONGYUNZHUANJIANHOU,M、S、TGONGYONGANCHENGXUMINGLINGLVXING,ZUOBIAOZHIGAIDONGXIANXIANWUFANCHANG,DANJICHUANGAZUOBIAOZHOUBUYUNDONG,CHENGXUGUIZEDEDONGZUOBULVXING。POUXIJICHULI:CHENGXIANCILEIMAOBING,SHOUYAOXIANGDAODESHICHAKANJINJISUDU、JINJIBEILVSHIFOUWEILING,CHENGGUOXIANXIANSHIFOUZHENGCHANG。JINYIBUCHAKANFAXIANCAOZUOMIANBANSHANGJICHUANGHUSUOANNIUZHISHIDENGLIANG,GUANDIAOHUSUOHOU,CHENGXUZHENGCHANGLVXING。

  五、中途对刀

  XIANXIANG:SHUKONGCHEXUEJIAGONGZHONGGUOCHENGZHONGMOUFEIJIZHUNDAOBENGDAOHUODAOJIANFAZUOMOSUNYINGXIANGJIAGONGJINGDU。(GAILIJIADING3HAOFEIJIZHUNDAOFAZUOBENGDAOXIANXIANG)POUXIJICHULI:CILEIMAOBINGZAIBUSHULIANGONGRENCAOZUOSHUKONGCHECHUANGSHICHANGYOUFAZUO。MAOBINGFAZUOHOU,ZANMENYINGLIKEYICIANXIACAOZUOMIANBANSHANG“ZANTING”、“FUWEI”、“CHENGXUHUILING”、“YUNZHUAN”DENGJIAN,QUXIAO3HAODAODAOBU,ZAI3HAODAOFANGWEIZHONGZHUANGHESHIDEDAOJU,JIETONGDIANYUAN,ZHANGLIANGGONGJIANMOUCHUZHIJINGα,FADONGZHUZHOU,YONG3HAODAODAOJIANQIAOQIAOCHUMOGAICHUWAIBIAO,ANCAOZUOMIANBANSHANG“DAOBU”JIAN,ZAIDAOJUPIANZHIHAO103CHUSHURUX“α”;TUICHUDAOJU,TINGZHUZHOU,ZHANGLIANGGONGJIANMOUCHUTAIJIEZHIGONGJIANYUANDIANDEJIANGEβ,FADONGZHUZHOU,YONG3HAODAODAOJIANQIAOQIAOCHUMOGAICHUTAIJIE,ANCAOZUOMIANBANSHANG“DAOBU”JIAN,ZAIDAOJUPIANZHIHAO103CHUSHURUZ“β”。TIXIZHUDONGJISUANCHUZHONGZHUANGHOUDE3HAODAODAOBU。

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