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高速cnc加工中的切削加工的刀片磨损,你的处理方法对了吗?

作者:迅鹏科技 来源:迅鹏官网 点击:

  高速cnc加工中的切削加工的刀片磨损,你的处理方法对了吗?其实不管是高速cnc加工还是一般的cnc加工,为了实现切削加工更好的质量和尽可能长的刀具寿命,天博体育需要在cnc加工加工后检查刀片,总结不同形式的刀片磨损原因并找到解决方案,是成功铣削的基础。以下内容是几种天博体育在高速cnc加工中常见的磨损和解决方法,希望你能采纳。
高速cnc加工中的切削加工的刀片磨损,你的处理方法对了吗?图

  后刀面磨损 1

  KUAISUMOSUNDAOZHIBIAOMIANZHILIANGCHAHUOCHAOCHUGONGCHAFANWEI。

  YUANYIN

  QIEXUESUDUGUOGAO

  NAIMOXINGBUZU

  JINJIfzGUODI

  JIEJUEFANGAN

  JIANGDIQIEXUESUDU (vc)

  XUANZENAIMOXINGGENGGAODECAIZHI

  TIGAOJINJI (fz)

  后刀面磨损 2

  GUODUMOSUNDAOZHIDAOJUSHOUMINGDUAN。

  原因

  ZHENDONG

  QIEXIEZAIQIEXUE

  LINGJIANSHANGXINGCHENGMAOCI

  BIAOMIANZHILIANGCHA

  CHANSHENGRELIANG

  解决方案

  TIGAOJINJI (fz)

  CAIYONGSHUNXIAN

  SHIYONGYASUOKONGQIYOUXIAOPAIXIE

  JIANCHATUIJIANDEQIEXUECANSHU

  后刀面磨损 3

  MOSUNBUJUNYUNDAOZHIDAOJIANJIAOSUNHUAI。

  原因

  DAOJUTIAODONG

  ZHENDONG

  DAOJUSHOUMINGDUAN

  BIAOMIANZHILIANGCHA

  ZAOYINDA

  JINGXIANGLIGUOGAO

  解决方案

  JIANSHAOTIAODONGLIANG,SHIQIXIAOYU0.02 mm

  JIANCHAJIATOUHEJIATAO

  ZUIDAXIANDUDIJIANSHAODAOJUSHENCHULIANG

  SHIYONGGENGSHAODECHIJINXINGQIEXUE

  XUANZEGENGDADEDAOJUZHIJING

  DUIYUZHENGTIYINGZHIHEJINLIXIANDAOHEKEHUANTOUXIANDAO,XUANZELUOXUANJIAOGENGDADECAOXING (gp ≥45°)

  JIANGZHOUXIANGQIESHEN (ap) FENCHENGDUOCIZOUDAO

  JIANGDIJINJI (fz)

  JIANGDIQIEXUESUDU (vc)

  GAOSUJIAGONGXUYAOQIANZOUDAO

  GAIJINDAOJUHEGONGJIANDEZHUANGJIA

  月牙洼磨损

  GUODUMOSUNDAOZHIQIEXUERENQIANGDUJIANGDI。QIEXUERENPOSUNDAOZHIBIAOMIANZHILIANGCHA。

  原因

  YINQIANDAOMIANQIEXUEWENDUGUOGAOERDAOZHIKUOSANMOSUN

  解决方案

  XUANZEYANGHUALVTUCENGCAIZHI

  XUANYONGZHENGQIANJIAODAOPIANCAOXING

  JIANGDISUDUYIHUODEGENGDIDEWENDU,ZAIYOUJIANGDIJINJI

  塑性变形

  QIEXUERENSUXINGBIANXING、XIATAHUOHOUDAOMIANAOXIAN,DAOZHIQIEXIEKONGZHICHA、BIAOMIANZHILIANGCHAHEDAOPIANPOLIE。

  原因

  QIEXUEWENDUHEYALIGUOGAO

  解决方案

  XUANZENAIMOXINGGENGGAO (YINGDUGENGGAO) DECAIZHI

  JIANGDIQIEXUESUDU (vc)

  JIANGDIJINJI (fz)

  崩刃 1

  QIEXUERENWEICANYUQIEXUEDEBUFENYINSHOUDAOQIEXIECHUIJIERSUNHUAI。DAOPIANDEZHENGMIANHEZHICHENGMIANDESUNHUAI,CONGERDAOZHIBIAOMIANWENLICHAHEHOUDAOMIANGUODUMOSUN。

  原因

  QIEXIEZAIQIEXUERENDEZUOYONGXIASHOUDAOJIYA

  解决方案

  XUANZERENXINGGENGGAODEPAIHAO

  XUANZEJUYOUGENGJIANGUQIEXUERENDEDAOPIAN

  TIGAOQIEXUESUDUvc

  XUANZEZHENGQIANJIAOCAOXING

  ZAIQIEXUEKAISHISHIJIANGDIJINJI

  TIGAOWENDINGXING

  崩刃 2

  XIAOBUFENQIEXUERENPOLIE (BENGSUI) DAOZHIBIAOMIANZHILIANGCHAHEHOUDAOMIANGUODUMOSUN。

  原因

  CAIZHIRENXINGGUODI

  DAOPIANCAOXINGGUOYUBORUO

  CHANSHENGJIXIELIU

  解决方案

  XUANZERENXINGGENGGAODEPAIHAO

  XUANZEJUYOUGENGJIANGUCAOXINGDEDAOPIAN

  TIGAOQIEXUESUDUvc,HUOXUANZEZHENGQIANJIAOCAOXING

  ZAIQIEXUEKAISHISHIJIANGDIJINJI

  沟槽磨损

  GOUCAOMOSUNDAOZHIBIAOMIANZHILIANGCHAHEQIEXUERENPOLIEFENGXIAN。

  原因

  JIAGONGYINGHUACAILIAO

  BIAOPIHEYANGHUAPI

  解决方案

  JIANGDIQIEXUESUDU (vc)

  XUANZERENXINGGENGGAODEPAIHAO

  SHIYONGGENGJIANGUDECAOXING

  SHIYONGGENGJIEJIN45°DEQIEXUEJIAO

  SHIYONGYUANDAOPIANQUEBAOZUIJIAJIEGUO

  使用可变ap技术推迟磨损
高速cnc加工中的切削加工的刀片磨损,你的处理方法对了吗?图

  热裂纹

  YOUYUWENDUBIANHUA,CHUIZHIYUQIEXUERENDEXIAOLIEWENDAOZHIBENGSUIHEBIAOMIANZHILIANGCHA。

  原因

  DUANXUJIAGONG

  BIANHUADEQIEXUEYEGONGYING

  解决方案

  XUANZERENXINGGENGGAO、KANGRECHONGJIXINGNENGGENGHAODECAIZHI

  YINGZULIANGDIHUOWANQUANBUSHIYONGQIEXUEYE

  积屑瘤  1

  JIXIELIUDAOZHIBIAOMIANZHILIANGCHA,BINGZAITUOLUOSHIDAOZHIQIEXUERENBENGSUI。

  原因

  QIEXUEQUYUWENDUGUODI

  CAILIAOZHANXINGFEICHANGGAO,LIRUDITANGANG、BUXIUGANGHELV

  解决方案

  TIGAOQIEXUESUDUvc

  GAIYONGGENGHESHIDEDAOPIANCAOXING

  积屑瘤 2

  GONGJIANCAILIAOBEIHANDAOQIEXUERENSHANG。

  原因

  DIQIEXUESUDUvc

  DIJINJIfz

  FUQIANJIAOQIEXUECAOXING

  BIAOMIANZHILIANGCHA

  解决方案

  TIGAOQIEXUESUDUvc

  TIGAOJINJI (fz)

  XUANZEZHENGQIANJIAOCAOXING

  SHIYONGYOUWUHUOQIEXUEYE

  YISHANGJIUSHIGAOSUcncJIAGONGZHONGDEQIEXUEJIAGONGDEDAOPIANMOSUNDECHULIFANGFA,GAOSUJIAGONGZAISHIJIYINGYONGZHONGNENGJIEJUEXINCAILIAODEJIAGONGWENTI,SHIYINGBIAOMIANZHILIANGGAO、JINGDUGAO、XINGZHUANGFUZADESANWEIQUMIANJIAGONG,JIANSHAOHEBIMIANXIAOLVDIDEDIANHUOHUAJIAGONG,JIEJUEBOBILINGJIANDEJIAGONGWENTI,SHUKONGGAOSUFUHEJIAGONGHAIKEYIJIANSHAOBANYUNYUZHUANGJIACISHU,BIMIANZHONGFUDINGWEIDAILAIDEJIAGONGWUCHADENG,JITIGAOLEJIAGONGZHILIANG,YOUTIGAOLEJIAGONGXIAOLV。SUOYI,ZAIGONGZUODEGUOCHENGZHONGYIDINGYAOZHUYIGUZHANGDEWEIXIUHEYUFANG,JINLIANGGUIFANCAOZUOJIANSHAOWENTIDEFASHENG。

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